Factory Roofing
Replacement.
Robinsons Roofing and Cladding replaces industrial factory roofs across the Midlands and the UK. We work with factory owners, operations managers and property managers to plan and deliver roof replacement projects on operational manufacturing sites.
If your factory roof is leaking, corroding or at the end of its useful life, contact our team to arrange a site survey.
Factory roofing replacement contractors.
A factory roof replacement is rarely just a technical project. It is also an operational project — because the factory still needs to produce. We will inspect the roof, scope the replacement, agree how the work will be sequenced around production, and provide a clear cost estimate. If a full replacement is not required, we will say so.
01Full Factory Roof Replacement
Strip-off of the existing roof and installation of a new insulated roofing system.
02Factory Roof Overcladding
A new roof system installed over the existing roof — often less disruptive than a strip-off.
03Asbestos Cement Factory Roofs
Safe planning and replacement or overcladding of older asbestos cement factory roofs.
04Working Around Production
Phased delivery and section-by-section replacement to keep the factory running.
05Rooflights & Gutters
Replacement of rooflights, gutters and rainwater goods as part of the roof replacement.
06Cost Guide
What influences the cost of a factory roof replacement in the UK.
Full factory roof replacement.
A full factory roof replacement involves stripping off the existing roof covering and installing a new, insulated roofing system in its place.
This is the right approach when the existing roof is badly deteriorated, structurally compromised, or when the material needs to be removed for compliance or insurance reasons.
A typical factory roof replacement includes removal of the existing covering, replacement of damaged purlins or structural members where required, installation of a new insulated roof system, replacement of rooflights, and new flashings and rainwater goods.
We work with factory owners, operations managers and main contractors to plan the sequence, access, lifting and — critically — the impact on production.
Factory roof overcladding instead of replacement?
For many factories, a full roof replacement is not actually necessary.
If the existing roof is tired but the underlying structure is sound, overcladding installs a new, insulated roof system over the existing covering. The existing roof stays in place and keeps the factory weather-tight during the works.
Overcladding is typically faster to install than a full strip-off, generates less waste, and allows the factory to continue operating with far less disruption. On factories with asbestos cement roof sheets, overcladding can also avoid the specialist removal work that a full replacement would require.
We will inspect the roof and tell you whether overcladding or a full replacement is the right approach for your building.
Asbestos cement factory roofs.
Many factories built before the mid-1980s still have asbestos cement roof sheets.
An asbestos cement roof does not automatically mean a full strip-off is required. Depending on the condition of the sheets and the fixings, the options are:
- Overclad — install a new roof over the existing asbestos cement sheets, which stay in place.
- Repair and seal — stabilise and extend the useful life of the existing sheets where they are still sound.
- Full replacement — safe removal and disposal of the asbestos cement sheets and installation of a new roof.
Where safe removal is required, the work is planned and carried out in line with the legal duties set out in the Control of Asbestos Regulations.
Replacing a factory roof without stopping production.
For most factories, closing the site for the duration of a roof replacement is not an option.
Where possible, we plan and sequence factory roof replacement projects so the factory can continue producing. Options include:
- Section-by-section delivery so only part of the roof is open at any time
- Phased access that avoids critical plant and production lines
- Out-of-hours and weekend working on sensitive areas
- Overcladding instead of full strip-off where structurally suitable
- Temporary weather-protection measures where the roof has to be open
Every factory is different. We will walk the building with you, discuss the production constraints, and plan the work around them.
Rooflights, gutters and rainwater goods.
A factory roof replacement is usually the right time to also replace tired rooflights, failing gutters and corroded rainwater goods.
Doing this as part of the roof project is almost always cheaper than returning to site later. We can include compliant insulated rooflights and new industrial gutters or gutter lining as part of the specification.
Factory roof replacement cost.
Factory roof replacement cost depends on the size of the roof, the existing material (metal sheet, composite panel, asbestos cement), the access and lifting required, the specification of the new system, and the operational constraints.
The best way to get an accurate price is to arrange a site survey. For context on the main drivers of cost, see our industrial roof replacement cost guide.
How long does a factory roof replacement take?
It depends on roof area, access and whether the factory needs to keep operating. A phased replacement on an operational site typically takes longer than a project on an empty building.
Can the factory stay open during the replacement?
Often yes. Where possible, we plan the work in sections so the factory can continue to operate. We will walk the site with you and discuss how to sequence the work.
How much does a factory roof replacement cost?
Cost depends on area, specification, access and operational constraints. The best way to get an accurate price is a site survey. See our industrial roof replacement cost guide for context.
Is overcladding an alternative to a full factory roof replacement?
In many cases, yes. If the underlying structure is sound, overcladding installs a new roof system over the existing covering with less disruption than a full strip-off.
Do you replace asbestos cement factory roofs?
Yes. We can inspect the existing roof, advise on removal or overcladding, and complete the work in line with the Control of Asbestos Regulations.
Will the replacement include rooflights, gutters and insulation?
Yes. A factory roof replacement is typically the right time to replace rooflights, upgrade insulation and refurbish gutters and rainwater goods.
What areas do you cover?
We are based in the West Midlands and cover the whole of the UK. We regularly complete factory roof replacement projects across the Midlands and have worked on sites in Yorkshire, the South West, East Anglia and further afield.
Thinking about a factory roof replacement?
If your factory roof is leaking, corroding or coming to the end of its life, contact Robinsons Roofing and Cladding. We can visit the site, inspect the roof and tell you whether a replacement, overclad or targeted repair is the right approach.
