Industrial roof replacement.
We replace industrial roofs on factories, warehouses, agricultural buildings and other commercial properties. Robinsons Roofing and Cladding helps businesses replace old, damaged and leaking roofs with new roofing systems suited to their buildings.
Whether you need to replace the entire roof, cover an existing roof with a new system or complete the work in stages, we can inspect your building and explain the options available.
When should you replace an industrial roof?
Not every leaking industrial roof needs to be replaced. Sometimes, a repair is all that is required.
However, there comes a point when repeated repairs are no longer the best option.
You may need to consider replacing your industrial roof if:
- Leaks keep returning. Water is entering the building in several places, even after repairs.
- Roof sheets are badly damaged. Cracks, holes or widespread rust are affecting the condition of the roof.
- The roof is getting old. The existing materials are showing signs of wear and may no longer provide reliable protection.
- Repairs are becoming expensive. You are spending money repeatedly without solving the underlying problem.
- Insulation needs improving. The building needs better insulation to meet the requirements of your project.
- Rooflights need replacing. Old or damaged rooflights are letting in water or need to be upgraded.
- The building needs updating. You want to improve the roof as part of a wider refurbishment.
If you are unsure whether your roof needs replacing, we can inspect it and explain whether repairs, refurbishment or a new roof would be the most suitable option.
Industrial roof replacement options.
There is more than one way to replace an industrial roof. The right option depends on the condition of the existing roof, the building structure, the roofing materials and your budget. We will explain the differences so you can make an informed decision.
01Remove the old roof and install a new one
Sometimes the existing roof has reached the point where it needs to be removed completely. We remove the old roofing materials and install a new roof, including insulation, roof sheets, rooflights and other components where required. This option allows the roof to be rebuilt to suit the needs of the building. It may be the best choice when the existing roof is badly damaged, the materials have deteriorated or the building needs significant improvements.
Best for: Buildings where the existing roof needs to be removed and replaced
02Install a new roof over the existing roof
In some cases, a new roofing system can be installed over the existing roof. This is known as overcladding. The old roof remains in place while a new covering is installed above it. Depending on the condition of the building, this can reduce the amount of removal work required and may help keep costs down. However, overcladding is not suitable for every roof. The existing structure must be able to support the additional weight, and the condition of the old roof must be assessed first. Where asbestos is present, the proposed work must also be assessed carefully to ensure the material is managed safely.
Best for: Suitable buildings where the existing roof can remain in place
03Replace the roof in stages
Large industrial roofs do not always need to be replaced in one go. For some businesses, replacing the roof in stages makes it easier to plan the work around production, building use and available budgets. We can discuss dividing the project into sections so the work can be completed over an agreed period. The programme will depend on the building, the condition of the roof and the work required.
Best for: Large buildings, industrial estates and businesses that need to plan the work over timeWhat does industrial roof replacement involve?
Every building is different, but a typical industrial roof replacement project follows a straightforward process.
- Inspect the existing roof
We visit the building to assess the roof, identify visible damage and understand what needs to be done. We also consider access, roof height, rooflights, gutters and how the building is used.
- Check the roofing materials
Older buildings may contain asbestos cement roofing sheets. Where asbestos may be present, the necessary checks must be completed before the work is planned. The survey and removal requirements will depend on the materials and the proposed work.
- Discuss your options
We explain whether removing the old roof, installing a new covering over it or replacing the roof in stages would be suitable. We will also discuss any improvements you may need, such as better insulation, new rooflights or replacement gutters.
- Provide a clear quotation
We prepare a quotation based on the work required. This should explain what is included so you can understand the proposed work and compare quotations fairly.
- Plan the work
Before work begins, we agree the programme, access arrangements and any measures needed to reduce disruption to your business. Where the building needs to remain open, we consider how the work can be organised around its normal use.
- Replace the roof
We carry out the agreed work, including removing the old roofing materials where necessary and installing the new roofing system. The work may include insulation, roof sheets, rooflights, gutters and other parts of the roof.
- Complete the final checks
Once the work is finished, we check that the agreed work has been completed and provide the relevant warranty information.
Industrial roof replacement for different buildings.
We replace industrial roofs on a range of commercial and industrial properties.
Factory roof replacement
Factory roofs can develop leaks and damage as the building gets older. Replacing the roof can help protect machinery, stock and the working areas below. Where possible, we plan the work around the factory's operations to reduce disruption.
Warehouse roof replacement
Warehouses often have large roof areas, so the condition of the roof is important for protecting stored goods and equipment. We can assess the existing roof and recommend a suitable replacement based on the building and its requirements.
Agricultural roof replacement
Older barns, grain stores and other agricultural buildings may have roofing sheets that are damaged or approaching the end of their useful life. We can assess the existing roof and discuss suitable replacement options, including the work required where asbestos cement sheets are present.
Workshop and industrial unit roof replacement
Smaller industrial buildings can also suffer from leaks, damaged sheets and ageing roofing materials. We can replace the roof on individual units, workshops and other commercial buildings.
Industrial estate roof replacement
Where several buildings need new roofs, the work can sometimes be planned as a larger project. We can discuss the condition of each roof and whether the work should be completed in stages.
Can you replace an industrial roof without closing the business?
In many cases, roofing work can be planned to reduce disruption, although this depends on the building and the work required.
We understand that closing a factory, warehouse or workshop can affect production, deliveries and staff.
Where possible, we can discuss completing the work in sections, arranging suitable working hours and planning access around your operations.
Some projects may also require temporary protection inside the building while the roof is being replaced.
We will discuss these arrangements before work begins so you understand what to expect.
Can you replace an industrial roof that contains asbestos?
Yes, we can discuss roof replacement options for buildings with asbestos cement roofing.
Asbestos requires careful handling. Before work begins, the existing materials and proposed work must be assessed to establish the appropriate approach.
Depending on the condition of the roof and the proposed replacement method, removal may be necessary.
Where asbestos removal is required, it must be carried out in accordance with the relevant legal requirements. Certain types of asbestos work require a licensed contractor.
In some cases, leaving the existing material in place may be an option, but this depends on its condition and the proposed roofing system.
We can inspect the building and explain the options available for your project.
How much does industrial roof replacement cost?
The cost of replacing an industrial roof depends on the building and the type of work required.
A new roof installed over a suitable existing roof may cost considerably less than removing the old roof and installing a completely new system.
The main factors affecting the price include:
- Roof size. Larger roofs generally require more materials and labour.
- Condition of the existing roof. Damaged or deteriorated materials may require additional work.
- Removal of old materials. The cost depends on what needs to be removed and how it must be handled.
- Asbestos. Where asbestos is present, surveys, safety measures and removal requirements can affect the overall cost.
- Insulation. The type and amount of insulation required will affect the price.
- Rooflights and gutters. Replacing these as part of the project can add to the cost.
- Access to the building. Roof height, access equipment and site conditions can affect the work involved.
- Keeping the business running. Working around production or completing the work in stages can affect the programme and cost.
The cheapest quotation is not always the best value. It is important to understand exactly what each contractor has included.
Our recommendation is to assess the roof first and provide a quotation based on the work required.
Read our industrial roof replacement cost guide
For more information about the costs involved, read our guide to industrial roof replacement costs. It explains the main factors affecting the price and the differences between installing a new covering over an existing roof and removing the old roof completely.
Roofing systems and warranties.
The roofing materials used will depend on the building, its intended use and the requirements of the project.
We can discuss suitable roofing systems, insulation, rooflights and other components as part of the replacement process.
Where appropriate, manufacturer warranties may be available for the selected roofing system. The terms and length of the warranty depend on the products specified and the manufacturer's requirements.
We will explain the relevant warranty arrangements for your project before the work begins.
Recent industrial roof replacement projects.
We have worked on roofing and cladding projects across the Midlands and other parts of the UK. Our projects include work on commercial buildings, industrial properties and agricultural buildings.
01Furrows Ford, Telford
A commercial roofing project completed while taking account of the needs of the business operating inside the building.
02Sheffield Project
An industrial roofing project involving new roof sheets, insulation and rooflights.
03Sittles Farm, Lichfield
An agricultural roofing project involving older asbestos cement roofing sheets.
Industrial roof replacement questions.
Still got a question? Drop us a line or call 01902 475388.
How long does industrial roof replacement take?
The time required depends on the size of the roof, its condition, the replacement method and the weather. A smaller project may take a few weeks, while a large industrial roof can take several months. We will discuss the expected programme after assessing your building.
Do I need to remove the existing roof?
Not always. If the existing roof is suitable, it may be possible to install a new covering over it. If the roof is badly damaged or the materials need to be removed, a complete replacement may be necessary. We will assess the building before recommending an option.
Can you replace just part of an industrial roof?
Yes, in suitable circumstances. Replacing one section may be a sensible option if the rest of the roof remains in good condition. We will assess the condition of the roof and explain whether replacing part of it is a practical solution.
Can you improve the insulation when replacing the roof?
Yes. A roof replacement provides an opportunity to improve the insulation, depending on the roofing system and the requirements of the building. We can discuss the available options as part of the project.
Can you replace rooflights and gutters at the same time?
Yes. Rooflights and gutters can be included in the work where required. Completing these improvements as part of the same project may help avoid the need for separate work later.
Can you replace an industrial roof while the building is in use?
Often, yes. The approach depends on the building and the work involved. We will discuss how the work can be planned to reduce disruption and whether any areas of the building need to be closed temporarily.
Do you provide warranties?
Warranty options depend on the roofing system and materials selected. Where available, manufacturer warranties can provide cover subject to their terms and conditions. We will explain the relevant arrangements for your project.
Do you carry out industrial roof replacement across the UK?
Yes. We undertake industrial roofing projects across the Midlands and other parts of the UK, including Wolverhampton and the surrounding areas. Contact us with your location and details of the building to discuss your requirements.
Arrange an industrial roof survey.
If your industrial roof is leaking, damaged or approaching the end of its useful life, Robinsons Roofing and Cladding can help you understand your options.
We will inspect the roof, discuss the work required and provide a clear quotation.
Whether you need a complete replacement, a new covering over the existing roof or a replacement completed in stages, we can help you plan the next steps.
